• Address: Rm615, No.8 Building,Shengyu Industry Center
    No.365 Chuanhong road, Pudong, Shanghai

  • Call Us: (+86) 021-58211911
    [email protected]

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What are the different ways on how color is mixed in plastic injection molding? Compounding – colors are pre-mixed with resin. Masterbatching – several pigments are being mixed with resin. Solvent Coloring – uncolored pellets are sprayed with a solvent. Dry Pigment Mixing – dry pigment powder is mixed directly with plastic pellets.

Estimated Reading Time: 4 mins

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Custom colors can also be mixed on the injection-molding machine. Two materials need to be mixed in order to create the final material: The master batch colorant and a natural material. The master batch is a pre-fabricated colorant. The natural material are colorless granulates. The master batch and the natural material are simultaneously injected into the machine. The mix ultimately creates the final custom color.

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1) Know the process: Injection molding typically starts with base resin in the form of small “beads,” tiny hardened units of your material of choice. The base resin is loaded into a hopper, melted at high heat into liquid form, and then injected into the mold where it cools and returns to its solid state. Plastic colorant should be added at ...

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Mixing screw versus static mixer. Color streak issues can be reduced by the increase of the back-pressure of the injection molding machine and the use of an increased quantity of masterbatch. However, it is obvious that this approach is not economic and will lead to higher masterbatch costs and, depending on the polymer type, to reduced life of ...

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The color mixer is a device for mixing plastic and color material with high-speed rotating blades for the purpose of mixing colors and drying materials. It is widely used in various plastic industries. Its main components are frame, main cylinder, discharge head and control box. Properties

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Feb 21, 2012 · The mixture of ingredients that makes up a colorant typically constitutes 30% to 50% of a pelletized color concentrate. The remainder is a polymer system known as a carrier resin that essentially is a binder for the colorant. Concentrates are usually added to the base resin at levels of 2 to 5 lb per 100 lb of the natural material.

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May 08, 2018 · Anyone starting a custom plastic injection molding project should have initial discussions with their injection molder about material options, in order to choose the most suitable material with the properties needed for the function of the parts. ... there is a whole scientific body of knowledge about the ways in which adding color to plastic ...

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PC molding injection is called polycarbonate, which is commonly known as bulletproof rubber because of its excellent mechanical properties. PC has the characteristics of high mechanical strength, wide temperature range, good electrical insulation performance (but the arc resistance is unchanged), dimensional stability and transparency.

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